Building Holiday Cutouts

• Sheet of exterior grade plywood
• Pencil
• Pattern
• Carbon paper
• Jigsaw
• Exterior primer and paint

Click here to see the process in pictures.

The first step in creating a cutout is to decide on the pattern. For those with artistic ability, the design can be drawn directly on the plywood. More complicated designs can be drawn or traced on to graph paper, and then transferred to the plywood using a larger grid. Working in a grid will make it easier to lay out the larger design.

Another alternative is to copy or scan simple images on your computer, and print them out in poster format. Once the pieces are taped together, you have a large-scale pattern. Coloring books, children’s books, and computer clip art are great sources of images. I often trace over the image using clear transparencies available at any office supply store and then scan these images on the computer. Commercial patterns are also available for a number of sources - one of the best is the Winfield Collection.

If you use a pattern, trace it onto the plywood using carbon paper. Place the carbon paper on the plywood face down and then place the pattern over the carbon paper. Using a ballpoint pen, trace the outline of the pattern, pressing firmly to the paper. Check the wood occasionally to be sure the pattern is transferred clearly. Remove the pattern and carbon paper.

Once the pattern has been laid out on the plywood, use your jigsaw to cut the design. Work slowly with a sharp, fine-toothed blade to avoid jagged edges. Sand the edges with sandpaper to smooth rough surfaces.

Once the plywood is cut, it is time to paint the plywood. Painting is one of the easiest, most inexpensive ways to transform the look of an object. It also allows you to unleash your individual creativity. Unfortunately, it can be intimidating to the artistically challenged

The plywood will need a good primer and two coats of a quality exterior paint. I use a semi-gloss latex enamel for the final coat. I find that it is easier to prime and paint a first coat of white paint to the entire sheet before tracing the pattern and cutting out. This way, the plywood is prepped for its final coat when the pattern is traced. Don’t forget to prime and paint the edges.

Cutouts will look good with simple paint jobs, or more fancy techniques. Choose bright colors that are appropriate for the season. Work from the center outward, and from light colors to dark colors. You may need to stop to let earlier colors dry before continuing. Use small artist brushes to stay within the lines.

When it comes to detailing your cutout, I use a fine liner brush to outline the various elements in a thin line of black paint. You don’t get a perfect line, but that adds to the handmade charm. You can also outline with permanent magic marker or paint pen. If you discover that you really want to get into painting, find a class at your local arts and crafts shop or community college.